KleenOil India, a producer of business oil filtration techniques, has helped to significantly enhance the product high quality of cold rolling sheets for its metal business shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’ เกจไนโตรเจนsumo ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was inadequate and vital issues have been occurring with the standard of its finished products.
An ECL is used throughout the metal trade to assist clean and strip the surface of the steel sheet of rolling dust by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning cold rolled metal than standard cleaning processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of protection within these circumstances, its effectiveness could be considerably reduced, resulting in contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was still heavily saturated with dust particles and was suffering from an unstable PH stage that mixed have been resulting in important rusting during the course of leading to scratching of the final product.
Filtramag+ provides nice particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination problem. The efficiency of the filtration depends on the magnetic materials type, dimension of the magnet, magnetic power and in addition the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not only to use the proper product for the process in question, however the greater degree of solution safety provides further benefits, together with prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this utility inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the nice dust particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic curler was not providing sufficient protection to the fluid in this application, and it highlights the importance of selecting the proper technique of magnetic protection. Due to the fine particles circulating within the alkaline resolution, significant rusting was being created in the course of the ECL process that was causing damage to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our client as its capability to take away even the finest particles from fluids would considerably enhance the issues that the enterprise was going through. By putting in the Filtramag+, our consumer was instantly supplied higher levels of protection in opposition to the harm that had been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and always see important, positive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As a result of the set up, the corporate is now not suffering from broken finished components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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