Autofrettage in pressure sensors ensures zero-point stability

In the manufacturing operation of pressure sensors, autofrettage denotes the process of active ?overload? by subjecting the pressure sensor selectively once or many times to a pressure above the nominal pressure range. This process is applied, to experience maximum stability, in particular of the zero point, in later operation. Assuming the right design of the sensor, autofrettage enables many years of trouble-free operation of the sensors even at high load cycles reaching the specified overload range, without leading to zero-point shift or similar effects.
In autofrettage, certain local regions of the sensor, where through the selective overload the yield point of the sensor material is locally exceeded, become plasticised, resulting in a permanent change of the instrumentation characteristics. This selective effect on the structural conditions through autofrettage can be an integral the main development of the sensor and of the associated manufacturing process. Which pressure the sensor is subjected to and how often, must be determined individually for each sensor design by means of an elaborate FEM simulation and extensive test series.
Caution ? no experiments of your! However, เกจวัดแรงดันภาษาอังกฤษ must not be concluded that every sensor will automatically benefit from subjecting it to autofrettage. Autofrettage can only be used for ductile materials, but under no circumstances for brittle ones. Conditioning should be scheduled and completed very selectively and with great care through the production stages. Ill-considered ?overpressurising? of pressure sensors by laymen who like experimenting can not only damage the sensor permanently, but additionally bring about dangerous preliminary damage and subsequently possibly in accidents due to fatigue and bursting of the sensor. In this manner, an improvement in instrumentation is only going to be achieved, if at all, by hit or miss.

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