Celeros Flow Technology injects new life into forty yr old SAGD pump to increase heavy oil manufacturing for customer

pressure gauge วัด แรง ดัน น้ำ has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this project, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there were considerations that the present pump could not be capable of deliver this requirement. Nozzle loads had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been no maintenance interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh situations and with no common upkeep over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in performance, saving the customer the fee and lost manufacturing time that might be related to sourcing and installing a new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to confirm that the nozzle masses would stand up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump improve. It has not solely achieved the desired manufacturing increase for the shopper, but also supplied a extra sustainable and cost-effective answer than complete pump replacement. Using modern engineering and analysis, we’ve been able to give the prevailing pump a new lease of life and ensure it’s going to proceed to perform well for many more years.”

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