SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the following technology of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management in the area of intelligent and innovative solutions.
The same applies to the other commerce honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services with ambition and passion. The pump producer combines its digital options with the traditional pump enterprise to offer its prospects extra time for the necessities, reduce costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide commerce visitors will expertise the premiere of a totally automated answer with built-in Industry four.zero options. The current premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous in phrases of upkeep. One click on from a remote location and the stator is back in prime shape. The range, which was developed on the basis of buyer requirements, makes maintenance work a lot simpler and therefore helps to keep away from wasting time and costs. Retensioning ensures pressure gauge หลักการ ทํา งาน pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and upkeep instances are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep may be easily carried out by one person. Suction or pressure traces not have to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow price is decreased as a outcome of put on and tear. The latest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the need for any special tools. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the control room through analogue sign lines or digitally through numerous fieldbus methods. Quick access on web site on the pump could be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely in the cloud. The real-time information from the monitoring service present suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance directions based on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical data to allow predictive maintenance forecasting and identification of abnormal situations. By combining different sensor data, guidelines can be created to set off alarms. For example, a lowered flow fee at increased pump velocity in comparability with the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge additionally enables SEEPEX to make extra accurate life cycle predictions for each pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its customized system solution that combines some great benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as 1000 meters to its vacation spot using pulses of compressed air within the pipes. For disposal firms, this various to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the type of a package deal unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air elements. This pump may also be connected to the Connected Services of SEEPEX as an growth.
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