KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its steel industry consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and significant problems were occurring with the quality of its finished products.
An ECL is used inside the metal trade to assist clear and strip the surface of the steel sheet of rolling mud through the use of an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning cold rolled metal than typical cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness can be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH level that combined had been resulting in vital rusting through the process resulting in scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator isn’t assured to unravel the ferrous contamination drawback. เกจวัดแรงดันน้ำมันเครื่อง of the filtration is dependent upon the magnetic material sort, dimension of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is essential not solely to use the correct product for the process in question, however the larger degree of resolution safety supplies additional advantages, together with prolonging the lifespan of the pump in addition to a discount in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility inside the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the nice mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not offering sufficient protection to the fluid in this software, and it highlights the significance of choosing the proper methodology of magnetic safety. Due to the nice particles circulating within the alkaline solution, vital rusting was being created in the course of the ECL process that was inflicting harm to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would considerably improve the problems that the enterprise was going through. By putting in the Filtramag+, our client was instantly offered larger ranges of safety in opposition to the injury that were being caused by the contaminated solution. เกจวัดแรงดันปั๊มลม work regularly with Eclipse Magnetics high-performance products and at all times see important, constructive outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move by way of the filter.
As a result of the set up, the corporate is now not suffering from damaged finished elements, has decreased its scrappage and waste, as well as prolonging the life of the pump.
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