KleenOil India, a manufacturer of business oil filtration systems, has helped to significantly enhance the product quality of cold rolling sheets for its metal trade shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin flow expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was inadequate and important issues had been occurring with the quality of its completed merchandise.
An ECL is used throughout the steel trade to assist clear and strip the surface of the metal sheet of rolling mud through the use of an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleaning chilly rolled steel than standard cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of protection within these circumstances, its effectiveness could be significantly reduced, leading to contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline solution was nonetheless heavily saturated with dust particles and was suffering from an unstable PH degree that combined were resulting in important rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ provides fantastic particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic material type, measurement of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not solely to make use of the right product for the method in query, however the greater degree of solution safety offers additional advantages, together with prolonging the lifespan of the pump in addition to a reduction in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this application throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by eradicating the fine dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid on this utility, and it highlights the significance of selecting the proper method of magnetic protection. เกจวัดแรงดันสูญญากาศ to the fantastic particles circulating throughout the alkaline resolution, significant rusting was being created during the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would significantly improve the problems that the enterprise was dealing with. By installing the Filtramag+, our consumer was immediately provided larger ranges of safety against the injury that have been being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and all the time see significant, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials which have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a result of the set up, the corporate is no longer affected by damaged finished elements, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.
FURTHER READING
Dewatering
Pumping station improves port drainage
Features
Construction
Bespoke HVAC solution for helium manufacturing plant
News
Energy Efficiency
Boulting Ltd improves pump station efficiency
Features
Oil & Gas
ITT Goulds launches pump with filter cartridge
News
Water & Wastewater
Celeros FT impellers assist enhance operational life
Features
General Processing
Extending the life of pumps and followers
Features
Share