KleenOil India, a manufacturer of commercial oil filtration methods, has helped to significantly improve the product quality of cold rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin circulate technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was insufficient and vital problems were occurring with the quality of its finished merchandise.
An ECL is used throughout the metal industry to assist clean and strip the surface of the metal sheet of rolling dust by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning cold rolled metal than standard cleaning processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness could be considerably decreased, resulting in contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with mud particles and was suffering from an unstable PH stage that combined were leading to important rusting through the process resulting in scratching of the ultimate product.
Filtramag+ presents fine particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination drawback. ที่วัดแรงดันน้ำ of the filtration is determined by the magnetic materials kind, dimension of the magnet, magnetic energy and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not solely to use the right product for the method in query, however the greater level of resolution protection provides extra advantages, including prolonging the lifespan of the pump as well as a discount in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this utility throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the nice mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid on this application, and it highlights the importance of choosing the correct methodology of magnetic safety. Due to the nice particles circulating inside the alkaline answer, significant rusting was being created through the ECL course of that was causing harm to the steel sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our client as its capability to take away even the finest particles from fluids would considerably improve the issues that the enterprise was going through. By putting in the Filtramag+, our consumer was immediately provided higher levels of protection towards the harm that had been being caused by the contaminated solution. We work often with Eclipse Magnetics high-performance products and at all times see vital, positive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move by way of the filter.
As a result of the installation, the company is no longer suffering from damaged completed parts, has reduced its scrappage and waste, as properly as prolonging the life of the pump.
Share