The UN has declared 2022 the “International Year of Glass”. This puts much more give consideration to production conditions in the energy-intensive glass business, and efficient technologies along the whole value chain are significantly in demand. Vacuum technology additionally has a major influence on sustainability in glass production – as a outcome of steady vacuum is needed in lots of processes. Atlas Copco makes a speciality of providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a variety of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the final touch using vacuum expertise. The final touch consists of adding a customer’s emblem or identify. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mould and the precise glass has been removed as greatest as potential. With an output of 650 million jars per 12 months, the proper vacuum system is a vital element for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its utility experience and expertise in supplying vacuum pumps to the glass industry, is aware of the exact necessities of the market. They have an extended history in partnering with glass manufacturers. Their solutions and installations are made to measure for every individual customer. This was one of many reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum technology alone saves a lot of energy: the same manufacturing end result could additionally be achieved with compressed air however would consume extra power. With its progressive motor idea for glass manufacturing, the Atlas Copco GHS VSD+ series is one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity management, the screw pumps can be adapted precisely and rapidly to the respective vacuum requirement. Variable pace and the set point control provides optimum vacuum ranges. เครื่องมือที่ใช้วัดความดันโลหิต installed at Noelle + von Campe have saved around 27% in energy prices.
Increased stability in the vacuum supply
The decreased energy consumption isn’t the one advantage of the GHS VSD+ vacuum resolution. The whole vacuum supply at Noelle + von Campe is now more stable than earlier than. „When we modify instruments or adapt our processes, for example, the new central vacuum system continues to reliably provide our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, because the reliable, uninterrupted vacuum supply in flip has a direct effect on the standard of our end merchandise. And in terms of the quality of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central management: „The intelligent system coordinates the usage of the vacuum pumps with each other – this protects much more costs, additionally for maintenance and electricity. A huge benefit: the purchasers also achieve considerably sooner amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the performance of all machines, reducing the general power consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the finishing touches not only to the products but also to the manufacturing process. This is where Atlas Copco’s intensive expertise in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop shop for glass manufacturers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe will get more for less: more vacuum, extra management and more stability for much less vitality consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
เกจ์วัดแก๊สหุงต้ม -mail: info@pr-schulz.de
www.pr-schulz.de
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