A twenty-fold increase in manufacturing was the aim of the Croatian car cosmetics company Alfa Car. To achieve this, the entire production cycle, housed in a new manufacturing plant, was automated. Festo provided a whole solution for more than 200 process valves – together with venture administration.
A number of completely different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive cosmetic products. This requires advanced process automation solutions. The Croatian car cosmetics company Alfa Car has taken an enormous step into the future: while building a brand new production plant, the whole production cycle was absolutely automated, from the raw supplies to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A number of different substances are saved, transported, blended and bottled within the production plant.
Customised complete solution
To handle the problem, the company worked together with the system integrator Arp Lučko and Festo. It would be Festo’s position to challenge manage the automation of the method valves. To ensure fast integration into the new system and maximum reliability sooner or later production course of, customised full solutions were provided that cowl the whole vary, from the process valve models to the valve terminals. When choosing the required elements, specific consideration needed to be paid to the potentially explosive surroundings.
Reliability counts
The communication between a lot of different automated ball valves and the new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a dependable resolution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers may be totally automated on this way. Using a single source for the ball valve solution took the strain off each Alfa Car and Arp Lučko when it came to designing and installing the new system. เกจวัดแรงดันน้ำมันเครื่อง of the assorted course of valve suppliers, which Festo dealt with as a half of its venture management transient, also made the challenge simpler.
Automated course of valves ensure dependable distribution of the substances in the numerous process steps.
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