Five reasons why force measurement is important

WIKA has been an internationally recognised partner for several measurement tasks for many decades. The product portfolio includes pressure, temperature, force and level measurement, and also flow measurement, calibration and SF6 gas solutions. In the next article, we wish to take a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting people from harm is the highest priority in virtually any workplace. Likewise, the machinery should remain undamaged as a way to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, alternatively, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, close to sufficient reason for machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data is not enough. The right measured values are also required to be able to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control together with automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. A crucial point here is to reduce running costs. The higher the quality of the measured data, the higher the data analysis. The look of a tool change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have been mentioned in the previous section. Only through the perfect use of materials and machinery can margins be increased. An integral issue in manufacturing plants is machine availability. As well as reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With these, the contact force of the electrodes can be precisely monitored through the use of tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, concurrently, wear is minimised. Higher profits can even be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is a very good exemplory case of improving product quality and also saving materials. Force measurement supplies the right data for probably the most accurate process control. Subsequently, machine tool wear is only minimal. Furthermore, force measurement offers many other areas of application. For example, spreading fertiliser where this step is adapted to the soil conditions is one way to save material. Doubtful protects the surroundings. Furthermore, it is beneficial to know the (supporting) forces functioning on mobile cranes. The automobile?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this case, loads could be lifted further, yet accidents, e.g. due to slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the application of force measurement also offers many advantages in your community of quality assurance, which includes recently been touched upon. On the one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live and saving them for later use, conclusions could be drawn for specific batches. In addition, the most precise force measuring instruments meet the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments can be found on the WIKA website. There you will also find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? can be available. Do you want to buy force transducers? Inside our WIKA online shop you?ll find some of our standard versions. For those who have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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