{"id":3964,"date":"2023-08-27T08:33:34","date_gmt":"2023-08-27T08:33:34","guid":{"rendered":"https:\/\/volleyballvnl.com\/?p=3964"},"modified":"2023-08-27T08:33:34","modified_gmt":"2023-08-27T08:33:34","slug":"atlas-copco-central-vacuum-stations-supply-packaging-traces-at-tonnies-beefvacuum-know-how-helps-beef-keep-fresh-for-longer","status":"publish","type":"post","link":"https:\/\/volleyballvnl.com\/?p=3964","title":{"rendered":"Atlas Copco central vacuum stations supply packaging traces at T\u00f6nnies BeefVacuum know-how helps beef keep fresh for longer"},"content":{"rendered":"\n<p>Share<br\/>The T\u00f6nnies Group has built its bovine animal competence heart in Badbergen, Lower Saxony. The cuts of beef are vacuum-packed in thermoforming and shrink-wrap machines, a course of that has turn out to be more efficient than ever following renovations at the website: Now, energy-saving Atlas Copco variable-speed vacuum pumps are used to create vacuum circumstances at two central stations.What was once a blended slaughterhouse has turn out to be a \u201cbovine animal competence center\u201d: For many years, cattle and pigs had been slaughtered and butchered at the similar time in Badbergen on behalf of other firms. In 2017, the T\u00f6nnies Group took over the location and decided to base its entire slaughtering operation in Badbergen \u2013 up until that point, this had taken place on the company\u2019s major site in Rheda-Wiedenbr\u00fcck. In 2020, T\u00f6nnies Beef reopened the site after extensive conversion and renovation. The Group invested around 85 million euro within the constructing and state-of-the-art technology at this website in a small town in northern Lower Saxony, between Oldenburg and Osnabr\u00fcck. The slaughtering, butchering and ending processes are based on the latest cooling expertise, machine-based butchering and highly automated picking and delivery strains.<br\/>Several hundred tons of meat leave the site every day and 95% of the animal \u2013 practically every thing \u2013 is utilized. This permits T\u00f6nnies to fulfill totally different consuming habits around the globe: While German consumers favor lean beef, meat with a thick layer of fats is popular in Scandinavia and other European countries, based on the manufacturer\u2019s web site.<br\/>Efficient screw vacuum pumps present forming, low and fine vacuums<br\/>\u201cThe cuts weigh between 1.5 and 9 kilograms after butchering,\u201d explains Waldemar Metzger, Technical Manager of T\u00f6nnies Beef GmbH &#038; Co. KG in Badbergen. The cuts are vacuum-packed for varied main prospects. For this objective, T\u00f6nnies has put in a number of packaging lines in the halls: Seven thermoforming curler machines and two robot-operated shrink-wrap packaging machines. Efficient Atlas Copco vacuum pumps are used in the methods to hoover pack the tubular\/shrink bags and thermoformed plastic trays, and to keep the meat really recent. They work in two stations and provide forming, low and fine vacuums.<br\/>The thermoforming machines supplied by vacuum station 1. There are four Atlas Copco GHS 585 VSD+ variable-speed, oil-injected screw vacuum pumps that evacuate the air as much as 40 mbar (absolute), in addition to four small boosters that decrease the stress even further to 3 mbar. One of the screw pumps provides the forming vacuum for the thermoforming curler machines, which solely require round 100 to a hundred and fifty mbar for the forming course of. The other vacuum pumps on this station are connected to the boosters.  <a href=\"http:\/\/pressuregauge-th.com\">pressure gauge \u0e27\u0e31\u0e14 \u0e41\u0e23\u0e07 \u0e14\u0e31\u0e19 \u0e19\u0e49\u0e33<\/a>  of the pumps is redundant at any given time: This can be the case in the second vacuum station, which includes five GHS 730 VSD+ pumps that remove the air from the shrink bags on the Cryovac lines. \u201cThe dimension of the cuts of meat is mechanically detected by our methods,\u201d explains Waldemar Metzger. \u201cThe packaging machines then mechanically insert the cuts of meat into the tubular luggage, which are cut to the correct measurement underneath a vacuum bell.\u201d Under the hood, all ambient air is then evacuated in two stages till the strain is round 3 mbar (fine vacuum).<br\/>\u201cWith the forming vacuum \u2013 or thermoforming vacuum, as it\u2019s also referred to as \u2013 the plastic tray is formed by slicing the foil roll,\u201d says the Technical Manager. After filling the shell with smaller items of meat, the shell is \u201cwed\u201d to the duvet film: The software closes and seals the packaging airtight at 3 to five mbar using the fine vacuum. Sorting machines assign the person trays and tubular baggage to bigger packing containers, which are then used to pick customized packing containers for customer orders.<br\/>Efficient speed regulation reduces vitality requirements by a 3rd or more<br\/>Waldemar Metzger has been working in Badbergen for 20 years and has been a part of the planning and execution phases of converting the mixed slaughterhouse to a purely beef operation from the very starting. This included the decision to purchase Atlas Copco variable-speed vacuum pumps. \u201cAs far as expertise is anxious, having the flexibility to vary the speed of the GHS vacuum pumps is crucial to us and saves power,\u201d stresses the T\u00f6nnies employee. \u201cCompared to fixed-speed machines, you can reliably cut down vitality requirements by round a third \u2013 even perhaps by half, depending on the diversity factor.\u201d<br\/>The controls on the vacuum pumps have a user-friendly plain textual content show, which also signifies the operating hours and upkeep intervals. Since the Atlas Copco pumps could be linked on to an exhaust system, it was potential to make use of air-cooled pumps. According to the manufacturer, this improves the climate of the room; it is now not necessary to have the additional room cooling usually required when utilizing central vacuum techniques.<br\/>The challenge was applied on web site by and with Oliver Hornberg, Managing Director of Eugen Theis Vakuumtechnik in Werther. He delivered the pumps to T\u00f6nnies Beef, ready to make use of \u2013 together with a 400 m pipeline in the transformed slaughterhouse, measuring in locations to a diameter of DN 300. His company, Eugen Theis GmbH, was based in 1984 and focuses on vacuum know-how. In 1999, Hornberg took over the enterprise from its founder, Eugen Theis, and 20 years later, in late 2021, bought it to Atlas Copco after he couldn&#8217;t find a successor. \u201cOur two children are pursuing other career paths,\u201d he says. Hornberg himself stays Managing Director even after the corporate was offered to Atlas Copco and is wanting forward to vital progress under the umbrella of one of the world\u2019s largest suppliers of vacuum pumps. The firm already operates throughout Germany: \u201cFrom Flensburg in the north to Regensburg in the south and Halle (Saale) in the east,\u201d he says, outlining the attain of his firm: This also includes Badbergen within the (north)west, as he typically stops by at T\u00f6nnies Beef to take care of the machines.<br\/>Share<\/p>\n","protected":false},"excerpt":{"rendered":"<p>ShareThe T\u00f6nnies Group has built its bovine animal competence heart in Badbergen, Lower Saxony. The cuts of beef are vacuum-packed in thermoforming and shrink-wrap machines, a course of that has turn out to be more efficient than ever following renovations at the website: Now, energy-saving Atlas Copco variable-speed vacuum pumps are used to create vacuum [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-3964","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/posts\/3964","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=3964"}],"version-history":[{"count":1,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/posts\/3964\/revisions"}],"predecessor-version":[{"id":3965,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=\/wp\/v2\/posts\/3964\/revisions\/3965"}],"wp:attachment":[{"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=3964"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=3964"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/volleyballvnl.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=3964"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}