Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly improve the product high quality of chilly rolling sheets for its steel business client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin move expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics

The firm had previously used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with เกวัดแรงดันน้ำ of simply 6000 gauss, the gathering efficiency was insufficient and vital problems were occurring with the standard of its finished products.
An ECL is used inside the steel industry to help clear and strip the surface of the steel sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing chilly rolled metal than standard cleansing processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness

Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness may be considerably reduced, resulting in contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was still closely saturated with dust particles and was affected by an unstable PH stage that mixed have been leading to significant rusting during the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics

Filtration effectivity

Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator is not assured to resolve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material type, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low power magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan

It is important not only to make use of the correct product for the method in question, however the larger degree of solution protection provides additional benefits, together with prolonging the lifespan of the pump in addition to a discount in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this application throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid on this utility, and it highlights the importance of choosing the right method of magnetic safety. Due to the fantastic particles circulating within the alkaline resolution, important rusting was being created during the ECL process that was inflicting injury to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our client as its capacity to take away even the best particles from fluids would considerably enhance the issues that the enterprise was facing. By installing the Filtramag+, our shopper was instantly offered greater ranges of protection in opposition to the injury that had been being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and always see significant, positive outcomes quickly after set up of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials which have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass by way of the filter.
As a result of the installation, the corporate is no longer suffering from broken completed elements, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.

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