Festo’s answer helps achieve a twenty-fold increase in production

A twenty-fold enhance in production was the aim of the Croatian automotive cosmetics company Alfa Car. To obtain this, the whole manufacturing cycle, housed in a brand new production plant, was automated. Festo provided a complete solution for more than 200 course of valves – including venture administration.
A variety of different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car cosmetic merchandise. This requires complex process automation solutions. The Croatian car cosmetics company Alfa Car has taken an enormous step into the lengthy run: while constructing a new production plant, the entire manufacturing cycle was totally automated, from the uncooked supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of completely different substances are stored, transported, blended and bottled within the production plant.
Customised complete answer

To tackle the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It could be Festo’s function to venture manage the automation of the method valves. To guarantee fast integration into the model new system and most reliability in the future manufacturing process, customised full options had been equipped that cover the complete vary, from the method valve models to the valve terminals. When deciding on the required components, specific consideration had to be paid to the doubtless explosive surroundings.
Reliability counts

The communication between a lot of completely different automated ball valves and the brand new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different manufacturers could be totally automated in this means. Using a single supply for the ball valve resolution took the strain off each Alfa Car and Arp Lučko when it got here to designing and putting in the new system. The in depth coordination of the varied process valve suppliers, which Festo handled as part of its venture management brief, additionally made the project easier.
เกจวัดแรงดันลมดิจิตอล guarantee reliable distribution of the substances in the numerous course of steps.

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