SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the subsequent era of pumps. The business chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading commerce truthful for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once once more demonstrates its market leadership within the field of clever and innovative options.
The same applies to the other commerce truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the one certainly one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital products and services with ambition and fervour. The pump manufacturer combines its digital options with the traditional pump business to provide its customers more time for the essentials, cut back costs and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, worldwide trade guests will expertise the premiere of a totally automated resolution with built-in Industry 4.0 options. The current premium model range SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous when it comes to upkeep. One click from a distant location and the stator is back in prime form. The range, which was developed on the premise of customer requirements, makes maintenance work a lot easier and due to this fact helps to save time and costs. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance occasions are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be easily carried out by one individual. Suction or stress traces now not must be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate rate is reduced as a end result of put on and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the management room by way of analogue sign lines or digitally through numerous fieldbus systems. Quick entry on web site on the pump may be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, services and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or indicate that spare parts are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions based mostly on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic data to enable predictive upkeep forecasting and identification of abnormal situations. By combining different sensor knowledge, rules may be created to trigger alarms. For instance, a lowered move price at elevated pump pace in comparison with the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for each pump type based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system solution that combines the advantages of two pump technologies to transport extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its destination using pulses of compressed air in the pipes. For disposal companies, this alternative to traditional processes can rapidly pay for itself. ตัววัดแรงดัน (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the form of a package unit, which contains the pump, the dedicated management logic, as nicely as the polymer and, if desired, the compressed air components. This pump can be connected to the Connected Services of SEEPEX as an growth.
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