Switch points in vacuum ranges: How are they set?

Setting the switch points of an electronic pressure switch for a credit card applicatoin in the vacuum range isn’t a self-explanatory task. Intriguing following article therefore explains what needs to be taken into account with this setting. It involves a pressure switch with a hysteresis function. Instruments with this configuration are most regularly installed in industrial applications.
Electronic pressure switches, such as the WIKA models PSD-4 and PSD-4-ECO or the A-1200 pressure sensor with IO-Link, operate as ?normally closed? or ?normally open?, depending on the task. The next graphics illustrate both switching functions with the respective switch and reset points:
In principle, the following applies: The switch point (SP) is greater than the reset point (RP) and the beginning of measuring range (MRS) is definitely smaller compared to the end of measuring range (MRE). This rule could be easily understood with settings for ambient air pressures.
Example: Control of vacuum pressure pump
On the other hand, setting the switch points in the vacuum range and therefore, ultimately, the switching function, requires more attention. To illustrate this, let?s take the control of vacuum pressure pump, for instance, which must maintain a vacuum between -0.7 bar and -0.5 bar. For the duty described, we decide on a pressure switch with a measuring selection of -1 ? 0 bar.
The start of measuring range (MRS) is therefore -1 bar, the end of measuring range (MRE) 0 bar. This means: At 0 bar (= start of operation) the switch should be closed, in order to switch on the vacuum pump. If the pressure drops to -0.7 bar, the switch must open and prevent the pump. When the pressure reaches the upper limit value of -0.5 bar, the pump should once again start and run before pressure has again dropped to -0.7 bar.
ow must the switch points be set within this vacuum range? Let?s take both pictures and translate MRS and MRE:
Here it really is clear that the ?normally open? function must be selected, otherwise the pump wouldn’t normally switch on. After entering the switch points, the schematic is obtained, which shows how the pressure switch functions in accordance with the example:
Note
Information regarding WIKA?s electronic pressure switches are available on the WIKA website. Would you like to buy pressure switches? Inside our WIKA online-shop you will find some of our standard designs. For those who have any questions, your contact will gladly help you.
Also read our posts
What’s meant by the switching function ?hysteresis? with electronic pressure switches?
What is the difference between your switching functions ?hysteresis? and ?window? in pressure switches?
What’s meant by the ?normally open? switching function with pressure switches?

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